產品(pin)詳情(qing) Product details
1.產品概述
樹(shu)脂絕緣干式變壓(ya)(ya)器(qi)(qi)安(an)全(quan),難燃(ran)防火,無污染(ran)可(ke)直接安(an)裝在(zai)負荷中(zhong)心免維護.安(an)裝簡(jian)便綜合運(yun)(yun)行(xing)(xing)成本(ben)低(di)、損(sun)耗(hao)低(di)、防潮性(xing)能好,可(ke)在(zai)100%濕度下正常運(yun)(yun)行(xing)(xing),停運(yun)(yun)后不(bu)經(jing)預干燥(zao)即可(ke)投(tou)入(ru)運(yun)(yun)行(xing)(xing)。局(ju)部放電量低(di)、噪(zao)音小,散(san)熱能力強(qiang)(qiang),強(qiang)(qiang)迫風冷(leng)條(tiao)件下可(ke)以120%額(e)定負載運(yun)(yun)行(xing)(xing)。配備有完善的(de)溫(wen)度保護控制系統,為變壓(ya)(ya)器(qi)(qi)安(an)全(quan)運(yun)(yun)行(xing)(xing)提供可(ke)靠(kao)保障,可(ke)靠(kao)性(xing)高。據對已經(jing)投(tou)入(ru)運(yun)(yun)行(xing)(xing)的(de)10000 多臺產品的(de)運(yun)(yun)行(xing)(xing)研究,產品的(de)可(ke)靠(kao)性(xing)指標達到國際先進水平。
2.產品特點
低(di)損耗、運行(xing)成本低(di),節(jie)能(neng)效果(guo)明顯;
阻燃(ran),防火(huo)、防爆、無污染;
防潮性能好(hao)、散(san)熱能力強(qiang);
局放低、噪音小、免維護;
機械強度高、抗短(duan)路能力強、壽命(ming)長;
3.使用環境
使用(yong)條(tiao)件(jian)
環(huan)境溫度(du)
●最高氣溫(wen)+40℃;
●最(zui)低(di)氣(qi)溫-5℃;
●最(zui)熱月平(ping)均(jun)溫度+30℃;
●最熱年平均溫度+20℃;
海拔不超過1000m
電源電壓的波(bo)形(xing)近似于正弦(xian)波(bo)
三相電(dian)(dian)源電(dian)(dian)源電(dian)(dian)壓應大(da)致對稱(cheng)
安裝環境(jing)無明顯(xian)的污移(yi)
戶(hu)內使用
4.鐵芯
鐵芯(xin)采用(yong)優(you)質取(qu)向(xiang)冷(leng)軋硅鋼(gang)片材料制造(zao),45°全斜接縫(feng)結構,心柱采用(yong)絕緣帶綁扎,鐵芯(xin)表面采用(yong)絕緣樹(shu)脂(zhi)漆(qi)密封以防(fang)(fang)潮(chao)防(fang)(fang)銹,夾件及緊固件經表面處理以防(fang)(fang)止銹蝕。
此外,本公司還開發了多(duo)階步疊鐵(tie)芯(xin)工(gong)藝,鐵(tie)芯(xin)由剪切線自(zi)動堆棧(zhan),鐵(tie)芯(xin)成型采(cai)用(yong)不疊上鐵(tie)輒(zhe)方案(an),有效(xiao)地降低了空(kong)載(zai)損耗、空(kong)載(zai)損耗、空(kong)載(zai)電(dian)流和(he)鐵(tie)芯(xin)噪音(yin)。
5.低壓箔式線圈
對于低(di)電壓(ya)(ya)、大(da)電流線(xian)圈,其短路時(shi)的短路應力(li)較(jiao)大(da),同時(shi)低(di)壓(ya)(ya)匝(za)數較(jiao)少(shao),低(di)壓(ya)(ya)電流越大(da)采(cai)用(yong)線(xian)繞(rao)型式(shi)其安匝(za)不平穩問(wen)題(ti)越突出,散熱(re)問(wen)題(ti)也需著重(zhong)考(kao)慮(lv),此時(shi)低(di)壓(ya)(ya)采(cai)用(yong)箔(bo)(bo)式(shi)繞(rao)組可較(jiao)好解(jie)決(jue)上述問(wen)題(ti),首先箔(bo)(bo)式(shi)產(chan)品不存(cun)在(zai)軸向(xiang)匝(za)數和軸向(xiang)繞(rao)制(zhi)螺(luo)旋角(jiao),高(gao)低(di)壓(ya)(ya)繞(rao)組安匝(za)平衡,短路時(shi)變壓(ya)(ya)器軸向(xiang)應力(li)較(jiao)小,其次由于其絕緣(yuan)(yuan)較(jiao)薄,工藝上又可容易設置多層風道,散熱(re)問(wen)題(ti)也較(jiao)好解(jie)決(jue)。我廠低(di)壓(ya)(ya)箔(bo)(bo)式(shi)線(xian)圈是STOLLBERG公(gong)司(si)生產(chan)的自(zi)動(dong)箔(bo)(bo)式(shi)繞(rao)線(xian)機上自(zi)動(dong)繞(rao)制(zhi),內部焊(han)接(jie)(jie)在(zai)繞(rao)線(xian)機上采(cai)用(yong)氬氣保護(hu)焊(han)接(jie)(jie),精度高(gao),焊(han)接(jie)(jie)電阻小,無(wu)外部焊(han)接(jie)(jie)過程。繞(rao)組層間(jian)采(cai)用(yong)DMD絕緣(yuan)(yuan),繞(rao)制(zhi)完畢后(hou)端(duan)部用(yong)樹脂密封固化。
6.高壓澆注線圈
●主要材料(liao)和特性(xing):
線(xian)圈采用F級絕(jue)緣(yuan)的(de)銅(tong)導線(xian)作導體(ti),玻璃纖(xian)維(wei)與(yu)環氧樹脂(zhi)(zhi)復(fu)合材料作絕(jue)緣(yuan),其(qi)膨脹系數與(yu)銅(tong)導體(ti)相近(jin),具有良(liang)好(hao)的(de)抗(kang)(kang)沖擊(ji)、抗(kang)(kang)溫度變化、抗(kang)(kang)裂性能(neng)。玻璃纖(xian)維(wei)和環氧樹脂(zhi)(zhi)所有組成(cheng)成(cheng)份都具有自熄性,不會持續燃燒,也(ye)不會產(chan)生有毒(du)氣體(ti)和污染環境。環氧樹脂(zhi)(zhi)具有良(liang)好(hao)的(de)絕(jue)緣(yuan)特性,特別適合制作高電壓等級的(de)線(xian)圈。
●制造工藝:
線(xian)圈(quan)(quan)在高(gao)精(jing)度繞(rao)線(xian)機上(shang)繞(rao)制。繞(rao)制時在線(xian)圈(quan)(quan)內外層(ceng)鋪敷(fu)玻璃纖維,變壓器容量較大(da)時設計(ji)有通風道。線(xian)圈(quan)(quan)繞(rao)制完畢后(hou)進行真空干(gan)燥。整個澆(jiao)注及固化過(guo)程按照(zhao)工藝(yi)部門(men)通過(guo)計(ji)算機網(wang)絡傳輸至澆(jiao)注控(kong)制終端的工藝(yi)曲線(xian)完成。所有過(guo)程可在計(ji)算機終端隨時監視并由計(ji)算機根據情況(kuang)自動調整。精(jing)密的制造過(guo)程使線(xian)圈(quan)(quan)無(wu)氣(qi)泡、空穴.
7.溫控裝置和風冷系統
保(bao)護外殼(ke)和(he)對變壓(ya)器(qi)作(zuo)進一步(bu)的安全保(bao)護,防護等(deng)級有IP20 Ip23等(deng),外殼(ke)材(cai)料有冷(leng)軋鋼(gang)板(ban),不(bu)銹鋼(gang)板(ban)、鋁合金板(ban)等(deng)供用戶(hu)選擇。
低壓出線(xian)(xian)用標準母(mu)線(xian)(xian)排出線(xian)(xian),側出線(xian)(xian)和頂出線(xian)(xian)均可,也可以根據用戶的需求(qiu)設計(ji)特(te)殊的出現(xian)方式.
8.進線方式示意圖
配電(dian)變壓器(qi)可根據(ju)不同的接口(kou)形式制造(zao)常規出(chu)線、標(biao)準封閉母(mu)線出(chu)線和標(biao)準側出(chu)線,也(ye)可根據(ju)用戶要求(qiu)設計特殊出(chu)線方式.
1.Product overview
lt is safe,non-poltute,and flame proof, which can be installed directly on the load center with the meritsof free maintenance, easy installation, low combined operationcost,low loss and excellent humidityresistance.The transformer can be operated normally under 100% humidity and put into motion withoutdry in advance when out of use it shares the properties of low partial electricity local discharge, lownoise and large heat dispel capability, it can be operated with the rated load of 120% under the forcedair cooling conditions. With perfect temperature protectcontrol system to ensure safty operation of thetransformer Referring to the operation research of10 thousand transformers have been putto use, theirreliability norm have reached advanced international standard.
2.Product Features
Low Loss,Low Operating Cost, Energy-saving Effect is Obvious;
Flame,Fire.Explasion,Pollution-free;
Moisture Performance,Heat Dissipation Ability;
Board Lowered, Nolse, Maintenance-free;
High Mechanical Strength, Resistance To Short-circuit Capability, Long Life
3.Product characteristics
Service condition
Ambient temperature
●Highest air temperature +40℃:
●Lowest air temperature -5℃;
●Hottest monthly average temperature +30℃;
●Hottest yearly average temperature +20℃ The height above the sea level is below 1000m;
The power supply voltage's cave is similar to sine wave
Three-phase power supply voltage is approximatelly symmetrical
lnstallation without evidence filth.
Service indoor.
4.Iron core
Core alignment with high-quality cold-rolled silicon steel material, 45 °miter joints structure, stem withinsulation tape binding, the core surface is sealed with insulating resin paint rust proof, clamps andfasteners surface treated with prevent corrosion.
In addition, the company also developed a multi-stage step-stack core technology, the core stackautomatically by the shear line, forming the core does not use the stack of yoke program, effectivelyreducing the load loss, load loss, no-load current and the core noise.
5.Lv fooled winding
For low voltage, high current coil, short circuit stress short-circuit its larger, while less low pressure turns,the greater the use of low-voltage electric current ampere-turns wound type whose more prominentissue is not stable, heat issues also need to focus on to consider, at this time use low-voltage foilwinding can better solve the problem, first of all there is no axial foil product axially winding turns anda helix angle, high and low voltage winding ampere-turns balance, axial stress is small transformershort circuit,Second, because the insulation is thin, the process can be easily set up multi-duct, coolingproblems are better solved. l plant low-voltage foil coils are produced on STOLLBERG automatic foilwinding machine automatic winding,Internal welding using the winding machine argon arc welding, highprecision, small resistance welding, no external welding process. DMD insulation layer using inter-winding, winding complete rear end portion sealed with a resin cured.
6.Hv casted winding
●Main material and characteristics:
Class F coil insulated copper wire as conductor, glass fiber and epoxy resin composite materials forinsulation, its coefficient of expansion similar to the copper conductor, with good impact resistancetemperature changes, crack resistance. Glass fiber and epoxy resin constituent all have self-extinguishing, it does not continue to burn, it does not produce toxic gases and pollute the environment.Epoxy resin has good insulating properties, particularly suitable for the production of high-voltage coillevel.
●Manufacturing process:
The windings wound on the high-accuracy winding machine, when windingpave cast grass fibre aroundthe external and internal of the windings, there be armed air passage for transformer of large capacity,Then dry it invacuum.The whole casting and olidifying process is performed according to the processcurve of casting control terminal, which transferred through computer network by process department,every process can be monitored momentarily and adjusted for the various surroundings. The preciseprocess ensures free bubble and free hole of winding.
7.Temperature control device and air cooling system
The shell makes further protection for transformer. For users option, the grade of protection has IP20、IP23, ect.and the material has sort of cold-rolled steel plates and stdainless steel plates, ect.
The low-voltage outgoing line can adopt the method of standard bus bar group outgoing line, outgoing onthe transverse side and upper part as well as the very method that designed by the users.
8.Leading-in drawing
Routine lead, standard closed busbar lead type and standard side lead for the distributiontransformer,with special lead way produced to meet the customer's demand.
